Distributor of standard and custom metrology equipment including 2D optical comparators and manual vision inspection machines featuring magnification levels from 0.2x-7x. We offer cleaning, calibration and technical support services; serving aerospace, automotive and medical industries.
Machine vision systems can help enhance productivity and accuracy across many manufacturing applications. Not only can they reduce Work-in-Process reporting but they can also assist in the implementation of Just-In-Time production techniques.
VISIONx Inc.
VISIONx is breaking the mold when it comes to vision inspection systems and optical comparators. Their VisionGauge Digital Optical Comparator works directly with part CAD data, eliminating the need for overlays or MylarsTM. Their Auto-Align and Pass/Fail tools align CAD model to part, then compare results to determine whether it falls within tolerance.
The company also offers the 300 Series desktop field-of-view system designed specifically to address smaller parts ranging from 1.7 by 1.2 inches. These systems offer all of the functionality of its 500 Series counterpart at reduced costs and easier installation.
VISIONx manufactures machine vision, image analysis, visual inspection and general defect detection products as well as support software and specialized hardware components for machine vision applications. Their products can be found across industries including aerospace and electronics; while their vision inspection systems use image analysis technology with patent protection to increase inspection performance and provide customers with a competitive edge.
Optical Comparators
Optic comparators are versatile measurement instruments capable of making linear, circular and geometric measurements. These devices use an optical projection screen to magnify specimens for accurate viewing of X-Y coordinate values of machined parts. There are various variants, including simple optics, corrected optics and telecentric systems.
While optical comparators are extremely helpful, their use can be laborious due to having to manually measure each part individually and only being able to inspect one at a time. A vision measuring system, which allows multiple parts to be inspected simultaneously at once and reduces labor intensity is another option for measuring purposes.
Hexagon Manufacturing Intelligence’s Optiv Classic 443 all-in-one vision inspection system features numerous benefits, such as its ability to easily transfer programs directly from CAD models. Furthermore, this vision inspection system can also be equipped with touch trigger probes for multisensor measurements to facilitate compliance with GD&T regulations and traceability in measurements processes.
Digital Microscopes
Digital microscopes differ from optical microscopes in that they contain an inbuilt camera and monitor, which enables easy sharing between departments, large storage capacity and 3D measurement capability of observation data gathered during observation sessions. Their versatility makes digital microscopes ideal for industrial applications like quality and failure analysis.
Digital microscopes are also often utilized for educational purposes. For instance, digital microscopes can aid dermatologists and beauticians in diagnosing skin conditions; veterinarians in finding ticks and other harmful insects; horticulturists to monitor plant health; art restoration specialists in cleaning artwork from dust; forensic analysts to detect forgery signatures, etc.
Manufacturer of remote digital video inspection systems & vision measuring instruments made in the US. Products include robot welding cladding inspection system, tube/pipe bevel measurement system and seam tracking system to serve aerospace, automotive, energy & transport industries. ISO 9001 and 17025 accredited for installation services/repairs/consultation/CAD design assistance services provided.
Machine Vision Cameras
Machine vision cameras convert light captured through lenses into digital images that can either be color or monochrome depending on the inspection type required. They are frequently employed in industrial settings for purposes such as verifying OCR text, identifying flaws and measuring object characteristics.
Image sensors in cameras are essential components. Utilizing charged coupled device (CCD) or complementary metal-oxide semiconductor (CMOS) technology, image sensors convert light into electronic signals which are then converted to pixels and displayed on a screen for inspection of products being examined by operators.
Resolution refers to the number of pixels produced by a camera’s digital image while sensitivity refers to its sensor’s ability to perceive small output changes. Both specifications may be affected by operating temperature; most manufacturers provide maximum operating temperature specifications for their products and exceeding these temperatures will adversely impact performance. When purchasing large numbers of vision systems from different vendors, customization may also be available as some manufacturers allow a degree of customization when necessary.